This is the larger of three table homemade saw sleds I use in my shop. I call it the “Mega Sled” because it will do it all including crosscutting large panels and cutting various types of joinery.
It includes plans for a clever system of joinery jig attachments including a finger joint jig, a pair of dovetail jigs, a tenon-cutting jig, a jig for cutting spline slots to reinforce frames and boxes, and spring activated micro-adjusters to fine tune your cuts. It is by far the most capable table saw sled system around!
This large sled will work on any contractor’s table saw or cabinet saw. It will also work on many portable jobsite saws. It may be too large for some small benchtop saws. We offer a smaller version of this sled, complete with all the same attachments in our web store.
You may also purchase this sled, our smaller version (for day-to-day work) and our special miter sled (for 45-degree frames and boxes) as a set at a discounted rate in the “table saw jigs” catagory of our project plans store.
- Deluxe PDF Plans (Dimensions, cut list, drawings, build photos and step by step instructions)
- Dimensions: Inches
- Tools required: Table saw, pneumatic nailer, drill, router
Mega Sled Overview:
Jig Attachments Overview:
How to use the finger joint jig attachment:
How to use the tenon jig attachment:
How to use the dovetail jig attachments:
How to make and adjust the runners:
More about our deluxe plans:
Our deluxe project plans are more than just a set of dimensions. They include a comprehensive set of step-by-step instructions with dozens of photos and illustrations to walk you thorough the build.
You will NOT receive a paper plan. You will be sent a link to download a digital PDF document that is compatible with most computers and digital devices. You may print it yourself or take it to a printing service. We do not provide 3D Sketchup models or CNC G-code.
Below are some examples of what our deluxe project plans look like. This plan will be similar.
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This is the ultimate table saw improvement! Not only does it add a giant work area to your bench top or contractor style saw, it can be combined with some of our other homemade tools to create an entire workshop in a 4X8 foot area! There are also sixteen drawers, several storage shelves, and room for various other small machines. Add a bench top drill press and a mini lathe, you name it! (There's even a built in lumber rack, for goodness sake!)
Building box/finger joint jigs has become a bit of a hobby among some woodworkers, like marble machines or complex mouse traps. They are admittedly complicated, but fun to build and really useful tools. I've designed several, but this one is my favorite. It will cut any joint configuration you can imagine, without any complicated setup or attachments to swap around. You don't need a dado set to use it, though using one will speed up the process. It will cut a joint up to 18" wide, and is compatible with any 10-inch table saw.
This amazingly accurate and versatile router table fence is patterned after the very expensive Incra LS system. It features a set of interlocking teeth creating positive stops every 1/16". You can't miss your mark even by the tiniest fraction of in inch! And when combined with Stumpy's "sliding router table" you can create precise joinery! It also works on any router table and is the most accurate homemade router fence out there.
I designed a dovetail machine that can be made from wood, and has more features than most of the top of the line commercial versions. This machine is designed to be used with your router to make fast, even, beautiful through dovetail joints that look like you made them by hand. It is micro-adjustable so you can set how tight you want the joint to be, and it allows you to easily change the spacing and size of the tails and pins. It will also make sliding dovetail joints and router dadoes!
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This sled is surprisingly easy to build, and the plans give you all the information you need, including step-by-step instructions complete with photos. Enjoy!
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