Building box/finger joint jigs has become a bit of a hobby among some woodworkers, like marble machines or complex mouse traps. They are admittedly complicated, but fun to build and really useful tools. I’ve designed several, but this one is my favorite. It will cut any joint configuration you can imagine, without any complicated setup or attachments to swap around. You don’t need a dado set to use it, though using one will speed up the process. It will cut a joint up to 18″ wide, and is compatible with any 10-inch table saw.
The way the jig works is simple: The sliding carriage moves your work piece from position to position, utilizing a lead screw positioner with positive stops every 1/8″. Those stops align with a paper template (included in the plans) with various joint configurations already laid out for you. This, along with the dual cursors, lets you actually see where BOTH sides of your blade will be cutting, eliminating mistakes that come with losing track of which side of a line your kerf will fall on. The cam-activated positioner auto-corrects the carriage’s position, should you attempt to lock it down out of place. You only have to get your cursor CLOSE to the line, and the jig will zero it in for you.
- Deluxe PDF Plans (Dimensions, cut list, drawings, build photos and step by step instructions)
- Dimensions: Inches
- Tools required: Table saw, pneumatic nailer, drill, router
Original Concept Video (and some build tips):
More about our deluxe plans:
Our deluxe project plans are more than just a set of dimensions. They include a comprehensive set of step-by-step instructions with dozens of photos and illustrations to walk you thorough the build.
You will NOT receive a paper plan. You will be sent a link to download a digital PDF document that is compatible with most computers and digital devices. You may print it yourself or take it to a printing service. We do not provide 3D Sketchup models or CNC G-code.
Below are some examples of what our deluxe project plans look like. This plan will be similar.
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Router planes are amazing tools, but they are also largely misunderstood. And that's a shame, because they are extremely useful in both a hand-tool and a power-tool workshop. Rather than cutting profiles, as a modern router does, a router plane is for cutting to depth with precise accuracy. They can be used to make the bottom of a table saw dado perfectly flat. They can fine tune a rabbet or a tenon. They are the perfect companion to many power tools with nearly unlimited uses.My version of the router plane is easy to make from a scrap of wood and some easy to find hardware. And unlike other homemade versions, this has a micro-adjuster to set the depth and shaving thickness.
What started out as a way to safely hold small parts while working at the router table, became a multi-functional sled that will accomplish several tasks safely and accurately. It's a small parts holder: it's a coping sled for routing on the ends of narrow work pieces (rail and stile construction, tenons, half laps, etc.); and it's a circle cutting jig capable of diameters up to 10-inches.
This sled is surprisingly easy to build, and the plans give you all the information you need, including step-by-step instructions complete with photos. Enjoy!
A mini cyclone designed to keep your filter clean and your vacuum working hard! There are commercial versions on the market, but ours is easy and inexpensive to make, and will mount directly on your vacuum so you don't have to pull a separate bucket around. Vacuum surgery is optional, and we walk you through the whole thing! This project was featured on episodes 51 & 52 of "The Stumpy Nubs Workshop".
This is the ultimate table saw improvement! Not only does it add a giant work area to your bench top or contractor style saw, it can be combined with some of our other homemade tools to create an entire workshop in a 4X8 foot area! There are also sixteen drawers, several storage shelves, and room for various other small machines. Add a bench top drill press and a mini lathe, you name it! (There's even a built in lumber rack, for goodness sake!)