This is the larger of three table homemade saw sleds I use in my shop. I call it the “Mega Sled” because it will do it all including crosscutting large panels and cutting various types of joinery.
It includes plans for a clever system of joinery jig attachments including a finger joint jig, a pair of dovetail jigs, a tenon-cutting jig, a jig for cutting spline slots to reinforce frames and boxes, and spring activated micro-adjusters to fine tune your cuts. It is by far the most capable table saw sled system around!
This large sled will work on any contractor’s table saw or cabinet saw. It will also work on many portable jobsite saws. It may be too large for some small benchtop saws. We offer a smaller version of this sled, complete with all the same attachments in our web store.
You may also purchase this sled, our smaller version (for day-to-day work) and our special miter sled (for 45-degree frames and boxes) as a set at a discounted rate in the “table saw jigs” catagory of our project plans store.
- Deluxe PDF Plans (Dimensions, cut list, drawings, build photos and step by step instructions)
- Dimensions: Inches
- Tools required: Table saw, pneumatic nailer, drill, router
Mega Sled Overview:
Jig Attachments Overview:
How to use the finger joint jig attachment:
How to use the tenon jig attachment:
How to use the dovetail jig attachments:
How to make and adjust the runners:
More about our deluxe plans:
Our deluxe project plans are more than just a set of dimensions. They include a comprehensive set of step-by-step instructions with dozens of photos and illustrations to walk you thorough the build.
You will NOT receive a paper plan. You will be sent a link to download a digital PDF document that is compatible with most computers and digital devices. You may print it yourself or take it to a printing service. We do not provide 3D Sketchup models or CNC G-code.
Below are some examples of what our deluxe project plans look like. This plan will be similar.
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Ship your item back to UsFirstly Print and return this Returns Form to: 30 South Park Avenue, San Francisco, CA 94108, USA Please remember to ensure that the item you are returning is repackaged with all elements. For more information, view our full Returns and Exchanges information.
This amazingly accurate and versatile router table fence is patterned after the very expensive Incra LS system. It features a set of interlocking teeth creating positive stops every 1/16". You can't miss your mark even by the tiniest fraction of in inch! And when combined with Stumpy's "sliding router table" you can create precise joinery! It also works on any router table and is the most accurate homemade router fence out there.
This drum sander design is unlike anything you've ever seen before! It is a "dual stage" machine, meaning both the top and the bottom of the sanding drum may be used. This enables you to sand any flat work piece to thickness by feeding it through the machine via a hand-cranked feed belt, OR you can pass your work pieces over the top of the machine for fast sanding of flat surfaces and even edges! There isn't another drum sander with this capability ANYWHERE! It's also designed to use inexpensive, easy to find 6" sanding belts, and rather than peeling off the paper to change grits, you swap out the whole drum via a quick-release system!
This lift features an improved tracking mechanism, adjustments are made from above the table using a 1 1/8" socket or wrench, it attaches to a homemade router plate, and will go into almost any router table that has a removable plate. Or you can use it by itself as a stand-alone mini router table! The plans are designed for a standard 3 1/2 - 3 3/4" round, removable router motor.
This fence is truly unique with an innovative locking system that self squares to the blade, a micro adjuster for fine tuning your cuts, and an anti-kick-back European style with detachable extensions. Even the rails are made from wood! It's designed to fit any saw from small, bench top units to large cabinet saws, with or without side tables. There's even a built in pencil & accessory holder! (This project can be used on its own, but it is also designed to fit our deluxe table saw workstation)