This jig is simple and inexpensive to make, but well thought out to provide a surprising level of functionality. It may be used with a plunge router and an edge guide to create accurate, repeatable mortises. You can cut tricky ones too, such as double mortises, parallel mortises and even mortises in round stock.
This basic plan includes a dimensioned cut list and simple drawings so you can see how it goes together. I recommend you also watch the free videos below for additional tips.
- Basic PDF Plans (dimensions, cut list and basic assembly drawings)
- Dimensions: Inches
- Tools required: Circular saw, drill, router
You will NOT receive a paper plan. You will be sent a link to download a digital PDF document that is compatible with most computers and digital devices. You may print it yourself or take it to a printing service. We do not provide 3D Sketchup models or CNC G-code.
Returns and ExchangesThere are a few important things to keep in mind when returning a product you purchased.You can return unwanted items by post within 7 working days of receipt of your goods.
- You have 14 calendar days to return an item from the date you received it.
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- Please ensure that the item you are returning is repackaged with all elements.
Ship your item back to UsFirstly Print and return this Returns Form to: 30 South Park Avenue, San Francisco, CA 94108, USA Please remember to ensure that the item you are returning is repackaged with all elements. For more information, view our full Returns and Exchanges information.
This horizontal router has a few unique twists that make all the difference, like a tilting table, a micro adjustable router lift, a sliding table and much more. The machine is great for making raised panel doors, cutting miters and bevels, making splined miter joints for boxes, locking miter joints, half lap joints, rabbets, tenons... the list goes on and on. Plus it has excellent dust collection, and the tilting table makes it possible to cut unique, one of a kind profiles with ordinary router bits!
Traditional workbenches are great! The problem is that planning and project assembly tasks are best done at a low bench, but cutting joinery such as dovetails is more comfortable at a higher bench. Most shops don’t have multiple benches for multiple uses, so we bend down for our dovetailing.
This workstation seeks to solve that problem! When placed on a standard bench top it raises your work up so you can stand erect and work more comfortably. It includes work-holding clamps so it may be used on any work-surface, no vice required. And other clever features, such as a drawer to hold all your dovetailing tools and a replaceable chopping surface, make it very versatile.
Homemade Router Lift
This lift features an improved tracking mechanism, adjustments are made from above the table using a 1 1/8" socket or wrench, it attaches to a homemade router plate, and will go into almost any router table that has a removable plate. Or you can use it by itself as a stand-alone mini router table! The plans are designed for a standard 3 1/2 - 3 3/4" round, removable router motor.
Drum Sander (2-Stage)
This drum sander design is unlike anything you've ever seen before! It is a "dual stage" machine, meaning both the top and the bottom of the sanding drum may be used. This enables you to sand any flat work piece to thickness by feeding it through the machine via a hand-cranked feed belt, OR you can pass your work pieces over the top of the machine for fast sanding of flat surfaces and even edges! There isn't another drum sander with this capability ANYWHERE! It's also designed to use inexpensive, easy to find 6" sanding belts, and rather than peeling off the paper to change grits, you swap out the whole drum via a quick-release system!
Table Saw Taper Jig
This is my version of an idea first presented in Fine Woodworking Magazine (Issue #178) by Richard Beebe. This taper jig works like a sled, securely holding your workpiece and keeping your hands safe throughout the cut, even for narrow tapers, such as chair legs. My version is a little different that his. It adjusts equally from both ends of the fence, and will cut wide panels as well as narrow stock.
Table Saw Fence
This fence is truly unique with an innovative locking system that self squares to the blade, a micro adjuster for fine tuning your cuts, and an anti-kick-back European style with detachable extensions. Even the rails are made from wood! It's designed to fit any saw from small, bench top units to large cabinet saws, with or without side tables. There's even a built in pencil & accessory holder! (This project can be used on its own, but it is also designed to fit our deluxe table saw workstation)
Misc Router Jigs
These two jigs are easy to make, and simple to use. One is for the router table, the other is used with a hand-held router. Both will cut through-dovetail pins (the tails are cut with a band saw, scroll saw or jig saw). The hand-held router jig will also enable you to cut half-blind dovetails as well. Both jigs are demonstrated in the videos below, and there's another video about laying out your joints.
Compact Drill Press Table
Stumpy's amazing x-y sliding drill press table is a little big for some drill presses, so he got to work on a more compact solution- smaller, easier to build, but still loaded with features, like replaceable inserts, slide out trays for drill bit storage, a unique fence based dust collection system, and a t-style fence locking mechanism.
Sliding-Top Router Table
It may look like a regular router table, but it has a feature that very few have! The front of the table surface slides in a precision track, and that makes all the difference. It's like having a built in coping sled for safely and accurately routing small parts or routing the end of narrow stock. You clamp your work piece right down to the table, then slide the carriage past the bit. It adds a level of safety and precision that no standard router table can match, and the uses are endless. Add to that the six drawers for bit and accessory storage and you have a router table that will do more things and last longer than any you've ever owned!
Plywood-Cutting Storage Cart
If you use a lot of plywood or if you just like to keep a few sheets on hand, this is the project for you! It's a storage cart that organizes both full and partial sheets. But it also includes a clever feature that holds large panels upright so you may break them down easily with a circular saw and an edge guide. No more carrying and flipping big, heavy sheets around the shop. Do it all right on the storage cart! The whole thing is mobile so you can roll it around and tuck it in a corner. And it's built from inexpensive construction lumber.