This is the every-day user out of of three homemade table saw sleds I have in my shop. I call it the “Mini Sled” because it it is a smaller, easier to pull out and stow away version of the big “Mega Sled” – but it is almost as capable.
It includes plans for a clever system of joinery jig attachments including a finger joint jig, a pair of dovetail jigs, a tenon-cutting jig, a jig for cutting spline slots to reinforce frames and boxes, and spring activated micro-adjusters to fine tune your cuts. It is by far the most capable table saw sled system around!
Note- the dovetail jig attachments are a little large for this sled. They will work, but they will hang off the edge. They work best on the larger version of this sled, which is available in our web store.
You may also purchase this sled, our larger version (for larger work) and our special miter sled (for 45-degree frames and boxes) as a set at a discounted rate in the “table saw jigs” catagory of our project plans store.
- Deluxe PDF Plans (Dimensions, cut list, drawings, build photos and step by step instructions)
- Dimensions: Inches
- Tools required: Table saw, pneumatic nailer, drill, router
Jig Attachments Overview (features larger sled, but the jigs are universal):
How to use the finger joint jig attachment:
How to use the tenon jig attachment:
How to use the dovetail jig attachments (this jig is a little large for this small sled):
How to make and adjust the runners:
More about our deluxe plans:
Our deluxe project plans are more than just a set of dimensions. They include a comprehensive set of step-by-step instructions with dozens of photos and illustrations to walk you thorough the build.
You will NOT receive a paper plan. You will be sent a link to download a digital PDF document that is compatible with most computers and digital devices. You may print it yourself or take it to a printing service. We do not provide 3D Sketchup models or CNC G-code.
Below are some examples of what our deluxe project plans look like. This plan will be similar.
Returns and ExchangesThere are a few important things to keep in mind when returning a product you purchased.You can return unwanted items by post within 7 working days of receipt of your goods.
- You have 14 calendar days to return an item from the date you received it.
- Only items that have been purchased directly from Us.
- Please ensure that the item you are returning is repackaged with all elements.
Ship your item back to UsFirstly Print and return this Returns Form to: 30 South Park Avenue, San Francisco, CA 94108, USA Please remember to ensure that the item you are returning is repackaged with all elements. For more information, view our full Returns and Exchanges information.
If you use a lot of plywood or if you just like to keep a few sheets on hand, this is the project for you! It's a storage cart that organizes both full and partial sheets. But it also includes a clever feature that holds large panels upright so you may break them down easily with a circular saw and an edge guide. No more carrying and flipping big, heavy sheets around the shop. Do it all right on the storage cart! The whole thing is mobile so you can roll it around and tuck it in a corner. And it's built from inexpensive construction lumber.
These homemade spring clamps are easy to make, and cost almost nothing (assuming you have some scrap wood and rubber bands laying around.) They're great for light duty clamping, and make an excellent project for kids- just be sure to supervise while they use the band saw or scroll saw. The link below will provide you with patterns for a large and small version.
This band saw is BIG on everything except size. It features a full 24" of throat capacity, yet it's small enough to fit on a bench. It's loaded with features that even the commercially made saws lack, like a built in sliding crosscut table, ball bearing blade guides, and a unique dust collection manifold. You can use common 104"-105" blades and the best part is, it's made almost entirely from wood!
This fence is truly unique with an innovative locking system that self squares to the blade, a micro adjuster for fine tuning your cuts, and an anti-kick-back European style with detachable extensions. Even the rails are made from wood! It's designed to fit any saw from small, bench top units to large cabinet saws, with or without side tables. There's even a built in pencil & accessory holder! (This project can be used on its own, but it is also designed to fit our deluxe table saw workstation)
This is a great machine for cutting curves and large holes without having to cut from the edge of the work piece like with a band saw. In fact, it can replace a band saw in a budget-minded shop. PLUS, it can cut plastic, metal, even tile! Rockwell calls theirs a Blade-runner, but this one has features that even theirs doesn't have. For one thing, it makes beveled cuts. It has a storage drawer at the bottom, and it can be made from scraps and a cheap saw.
Traditional workbenches are great! The problem is that planning and project assembly tasks are best done at a low bench, but cutting joinery such as dovetails is more comfortable at a higher bench. Most shops don’t have multiple benches for multiple uses, so we bend down for our dovetailing.
This workstation seeks to solve that problem! When placed on a standard bench top it raises your work up so you can stand erect and work more comfortably. It includes work-holding clamps so it may be used on any work-surface, no vice required. And other clever features, such as a drawer to hold all your dovetailing tools and a replaceable chopping surface, make it very versatile.
The Europeans have had a secret for years- their saws have sliding tops for easy and accurate crosscuts! We can buy attachments for our saws in the US, but they are EXPENSIVE. So why not make your own? This one mounts to the side of your contractor or cabinet saw (for smaller saws, use with the TS Workstation) and includes an adjustable miter fence, even a storage drawer. Great for working with plywood panels!
A mini cyclone designed to keep your filter clean and your vacuum working hard! There are commercial versions on the market, but ours is easy and inexpensive to make, and will mount directly on your vacuum so you don't have to pull a separate bucket around. Vacuum surgery is optional, and we walk you through the whole thing! This project was featured on episodes 51 & 52 of "The Stumpy Nubs Workshop".
This horizontal router has a few unique twists that make all the difference, like a tilting table, a micro adjustable router lift, a sliding table and much more. The machine is great for making raised panel doors, cutting miters and bevels, making splined miter joints for boxes, locking miter joints, half lap joints, rabbets, tenons... the list goes on and on. Plus it has excellent dust collection, and the tilting table makes it possible to cut unique, one of a kind profiles with ordinary router bits!
This amazingly accurate and versatile router table fence is patterned after the very expensive Incra LS system. It features a set of interlocking teeth creating positive stops every 1/16". You can't miss your mark even by the tiniest fraction of in inch! And when combined with Stumpy's "sliding router table" you can create precise joinery! It also works on any router table and is the most accurate homemade router fence out there.