This is the every-day user out of of three homemade table saw sleds I have in my shop. I call it the “Mini Sled” because it it is a smaller, easier to pull out and stow away version of the big “Mega Sled” – but it is almost as capable.
It includes plans for a clever system of joinery jig attachments including a finger joint jig, a pair of dovetail jigs, a tenon-cutting jig, a jig for cutting spline slots to reinforce frames and boxes, and spring activated micro-adjusters to fine tune your cuts. It is by far the most capable table saw sled system around!
Note- the dovetail jig attachments are a little large for this sled. They will work, but they will hang off the edge. They work best on the larger version of this sled, which is available in our web store.
You may also purchase this sled, our larger version (for larger work) and our special miter sled (for 45-degree frames and boxes) as a set at a discounted rate in the “table saw jigs” catagory of our project plans store.
- Deluxe PDF Plans (Dimensions, cut list, drawings, build photos and step by step instructions)
- Dimensions: Inches
- Tools required: Table saw, pneumatic nailer, drill, router
Jig Attachments Overview (features larger sled, but the jigs are universal):
How to use the finger joint jig attachment:
How to use the tenon jig attachment:
How to use the dovetail jig attachments (this jig is a little large for this small sled):
How to make and adjust the runners:
More about our deluxe plans:
Our deluxe project plans are more than just a set of dimensions. They include a comprehensive set of step-by-step instructions with dozens of photos and illustrations to walk you thorough the build.
You will NOT receive a paper plan. You will be sent a link to download a digital PDF document that is compatible with most computers and digital devices. You may print it yourself or take it to a printing service. We do not provide 3D Sketchup models or CNC G-code.
Below are some examples of what our deluxe project plans look like. This plan will be similar.
Returns and ExchangesThere are a few important things to keep in mind when returning a product you purchased.You can return unwanted items by post within 7 working days of receipt of your goods.
- You have 14 calendar days to return an item from the date you received it.
- Only items that have been purchased directly from Us.
- Please ensure that the item you are returning is repackaged with all elements.
Ship your item back to UsFirstly Print and return this Returns Form to: 30 South Park Avenue, San Francisco, CA 94108, USA Please remember to ensure that the item you are returning is repackaged with all elements. For more information, view our full Returns and Exchanges information.
What started out as a way to safely hold small parts while working at the router table, became a multi-functional sled that will accomplish several tasks safely and accurately. It's a small parts holder: it's a coping sled for routing on the ends of narrow work pieces (rail and stile construction, tenons, half laps, etc.); and it's a circle cutting jig capable of diameters up to 10-inches.
This sled is surprisingly easy to build, and the plans give you all the information you need, including step-by-step instructions complete with photos. Enjoy!
Building box/finger joint jigs has become a bit of a hobby among some woodworkers, like marble machines or complex mouse traps. They are admittedly complicated, but fun to build and really useful tools. I've designed several, but this one is my favorite. It will cut any joint configuration you can imagine, without any complicated setup or attachments to swap around. You don't need a dado set to use it, though using one will speed up the process. It will cut a joint up to 18" wide, and is compatible with any 10-inch table saw.
A mini cyclone designed to keep your filter clean and your vacuum working hard! There are commercial versions on the market, but ours is easy and inexpensive to make, and will mount directly on your vacuum so you don't have to pull a separate bucket around. Vacuum surgery is optional, and we walk you through the whole thing! This project was featured on episodes 51 & 52 of "The Stumpy Nubs Workshop".
The Europeans have had a secret for years- their saws have sliding tops for easy and accurate crosscuts! We can buy attachments for our saws in the US, but they are EXPENSIVE. So why not make your own? This one mounts to the side of your contractor or cabinet saw (for smaller saws, use with the TS Workstation) and includes an adjustable miter fence, even a storage drawer. Great for working with plywood panels!
This drum sander design is unlike anything you've ever seen before! It is a "dual stage" machine, meaning both the top and the bottom of the sanding drum may be used. This enables you to sand any flat work piece to thickness by feeding it through the machine via a hand-cranked feed belt, OR you can pass your work pieces over the top of the machine for fast sanding of flat surfaces and even edges! There isn't another drum sander with this capability ANYWHERE! It's also designed to use inexpensive, easy to find 6" sanding belts, and rather than peeling off the paper to change grits, you swap out the whole drum via a quick-release system!