This is the larger of three table homemade saw sleds I use in my shop. I call it the “Mega Sled” because it will do it all including crosscutting large panels and cutting various types of joinery.
It includes plans for a clever system of joinery jig attachments including a finger joint jig, a pair of dovetail jigs, a tenon-cutting jig, a jig for cutting spline slots to reinforce frames and boxes, and spring activated micro-adjusters to fine tune your cuts. It is by far the most capable table saw sled system around!
This large sled will work on any contractor’s table saw or cabinet saw. It will also work on many portable jobsite saws. It may be too large for some small benchtop saws. We offer a smaller version of this sled, complete with all the same attachments in our web store.
You may also purchase this sled, our smaller version (for day-to-day work) and our special miter sled (for 45-degree frames and boxes) as a set at a discounted rate in the “table saw jigs” catagory of our project plans store.
- Deluxe PDF Plans (Dimensions, cut list, drawings, build photos and step by step instructions)
- Dimensions: Inches
- Tools required: Table saw, pneumatic nailer, drill, router
Mega Sled Overview:
Jig Attachments Overview:
How to use the finger joint jig attachment:
How to use the tenon jig attachment:
How to use the dovetail jig attachments:
How to make and adjust the runners:
More about our deluxe plans:
Our deluxe project plans are more than just a set of dimensions. They include a comprehensive set of step-by-step instructions with dozens of photos and illustrations to walk you thorough the build.
You will NOT receive a paper plan. You will be sent a link to download a digital PDF document that is compatible with most computers and digital devices. You may print it yourself or take it to a printing service. We do not provide 3D Sketchup models or CNC G-code.
Below are some examples of what our deluxe project plans look like. This plan will be similar.
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I designed a dovetail machine that can be made from wood, and has more features than most of the top of the line commercial versions. This machine is designed to be used with your router to make fast, even, beautiful through dovetail joints that look like you made them by hand. It is micro-adjustable so you can set how tight you want the joint to be, and it allows you to easily change the spacing and size of the tails and pins. It will also make sliding dovetail joints and router dadoes!
This lift features an improved tracking mechanism, adjustments are made from above the table using a 1 1/8" socket or wrench, it attaches to a homemade router plate, and will go into almost any router table that has a removable plate. Or you can use it by itself as a stand-alone mini router table! The plans are designed for a standard 3 1/2 - 3 3/4" round, removable router motor.
This horizontal router has a few unique twists that make all the difference, like a tilting table, a micro adjustable router lift, a sliding table and much more. The machine is great for making raised panel doors, cutting miters and bevels, making splined miter joints for boxes, locking miter joints, half lap joints, rabbets, tenons... the list goes on and on. Plus it has excellent dust collection, and the tilting table makes it possible to cut unique, one of a kind profiles with ordinary router bits!
A mini cyclone designed to keep your filter clean and your vacuum working hard! There are commercial versions on the market, but ours is easy and inexpensive to make, and will mount directly on your vacuum so you don't have to pull a separate bucket around. Vacuum surgery is optional, and we walk you through the whole thing! This project was featured on episodes 51 & 52 of "The Stumpy Nubs Workshop".
Router planes are amazing tools, but they are also largely misunderstood. And that's a shame, because they are extremely useful in both a hand-tool and a power-tool workshop. Rather than cutting profiles, as a modern router does, a router plane is for cutting to depth with precise accuracy. They can be used to make the bottom of a table saw dado perfectly flat. They can fine tune a rabbet or a tenon. They are the perfect companion to many power tools with nearly unlimited uses.My version of the router plane is easy to make from a scrap of wood and some easy to find hardware. And unlike other homemade versions, this has a micro-adjuster to set the depth and shaving thickness.
Every workshop should have at least one saw bench. Not only is this an indispensable tool for sawing, it’s also a comfortable and portable workspace for chopping, boring and all sorts of other tasks. This version of the classic saw bench includes some extra features. For one thing, there’s a split that runs down the center to support both sides of the board while you rip down its length. There are holes for holdfasts to secure your work while you drill or chop sitting down. And it’s large enough to use as a step stool or an extra seat while shooting the breeze. But the best part is it can be built with some old construction lumber!
This jig is simple and inexpensive to make, but well thought out to provide a surprising level of functionality. It may be used with a plunge router and an edge guide to create accurate, repeatable mortises. You can cut tricky ones too, such as double mortises, parallel mortises and even mortises in round stock.
This is the ultimate table saw improvement! Not only does it add a giant work area to your bench top or contractor style saw, it can be combined with some of our other homemade tools to create an entire workshop in a 4X8 foot area! There are also sixteen drawers, several storage shelves, and room for various other small machines. Add a bench top drill press and a mini lathe, you name it! (There's even a built in lumber rack, for goodness sake!)