This is the larger of three table homemade saw sleds I use in my shop. I call it the “Mega Sled” because it will do it all including crosscutting large panels and cutting various types of joinery.
It includes plans for a clever system of joinery jig attachments including a finger joint jig, a pair of dovetail jigs, a tenon-cutting jig, a jig for cutting spline slots to reinforce frames and boxes, and spring activated micro-adjusters to fine tune your cuts. It is by far the most capable table saw sled system around!
This large sled will work on any contractor’s table saw or cabinet saw. It will also work on many portable jobsite saws. It may be too large for some small benchtop saws. We offer a smaller version of this sled, complete with all the same attachments in our web store.
You may also purchase this sled, our smaller version (for day-to-day work) and our special miter sled (for 45-degree frames and boxes) as a set at a discounted rate in the “table saw jigs” catagory of our project plans store.
- Deluxe PDF Plans (Dimensions, cut list, drawings, build photos and step by step instructions)
- Dimensions: Inches
- Tools required: Table saw, pneumatic nailer, drill, router
Mega Sled Overview:
Jig Attachments Overview:
How to use the finger joint jig attachment:
How to use the tenon jig attachment:
How to use the dovetail jig attachments:
How to make and adjust the runners:
More about our deluxe plans:
Our deluxe project plans are more than just a set of dimensions. They include a comprehensive set of step-by-step instructions with dozens of photos and illustrations to walk you thorough the build.
You will NOT receive a paper plan. You will be sent a link to download a digital PDF document that is compatible with most computers and digital devices. You may print it yourself or take it to a printing service. We do not provide 3D Sketchup models or CNC G-code.
Below are some examples of what our deluxe project plans look like. This plan will be similar.
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This lift features an improved tracking mechanism, adjustments are made from above the table using a 1 1/8" socket or wrench, it attaches to a homemade router plate, and will go into almost any router table that has a removable plate. Or you can use it by itself as a stand-alone mini router table! The plans are designed for a standard 3 1/2 - 3 3/4" round, removable router motor.
What started out as a way to safely hold small parts while working at the router table, became a multi-functional sled that will accomplish several tasks safely and accurately. It's a small parts holder: it's a coping sled for routing on the ends of narrow work pieces (rail and stile construction, tenons, half laps, etc.); and it's a circle cutting jig capable of diameters up to 10-inches.
This sled is surprisingly easy to build, and the plans give you all the information you need, including step-by-step instructions complete with photos. Enjoy!
Building box/finger joint jigs has become a bit of a hobby among some woodworkers, like marble machines or complex mouse traps. They are admittedly complicated, but fun to build and really useful tools. I've designed several, but this one is my favorite. It will cut any joint configuration you can imagine, without any complicated setup or attachments to swap around. You don't need a dado set to use it, though using one will speed up the process. It will cut a joint up to 18" wide, and is compatible with any 10-inch table saw.
This horizontal router has a few unique twists that make all the difference, like a tilting table, a micro adjustable router lift, a sliding table and much more. The machine is great for making raised panel doors, cutting miters and bevels, making splined miter joints for boxes, locking miter joints, half lap joints, rabbets, tenons... the list goes on and on. Plus it has excellent dust collection, and the tilting table makes it possible to cut unique, one of a kind profiles with ordinary router bits!