What started out as a way to safely hold small parts while working at the router table, became a multi-functional sled that will accomplish several tasks safely and accurately. It’s a small parts holder: it’s a coping sled for routing on the ends of narrow work pieces (rail and stile construction, tenons, half laps, etc.); and it’s a circle cutting jig capable of diameters up to 10-inches.
This sled is surprisingly easy to build, and the plans give you all the information you need, including step-by-step instructions complete with photos. Enjoy!
- Deluxe PDF Plans (Dimensions, cut list, drawings, build photos and step by step instructions)
- Dimensions: Inches
- Tools required: Table saw, drill, router
More about our deluxe plans:
Our deluxe project plans are more than just a set of dimensions. They include a comprehensive set of step-by-step instructions with dozens of photos and illustrations to walk you thorough the build.
You will NOT receive a paper plan. You will be sent a link to download a digital PDF document that is compatible with most computers and digital devices. You may print it yourself or take it to a printing service. We do not provide 3D Sketchup models or CNC G-code.
Below are some examples of what our deluxe project plans look like. This plan will be similar.
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These two jigs are easy to make, and simple to use. One is for the router table, the other is used with a hand-held router. Both will cut through-dovetail pins (the tails are cut with a band saw, scroll saw or jig saw). The hand-held router jig will also enable you to cut half-blind dovetails as well. Both jigs are demonstrated in the videos below, and there's another video about laying out your joints.
This is a tool Stumpy has wanted for a long time, but just couldn't justify the $1,000 price tag for the commercial version! It's a hand held mortising machine designed for loose tenon joinery- which is a lot like traditional mortise and tenon joinery- but WAY faster and easier! Inspired by the Festool Domino, this homemade version is a lot easier to make than you'd think, and it has more uses than you'd imagine!
This is a great machine for cutting curves and large holes without having to cut from the edge of the work piece like with a band saw. In fact, it can replace a band saw in a budget-minded shop. PLUS, it can cut plastic, metal, even tile! Rockwell calls theirs a Blade-runner, but this one has features that even theirs doesn't have. For one thing, it makes beveled cuts. It has a storage drawer at the bottom, and it can be made from scraps and a cheap saw.
This band saw is BIG on everything except size. It features a full 24" of throat capacity, yet it's small enough to fit on a bench. It's loaded with features that even the commercially made saws lack, like a built in sliding crosscut table, ball bearing blade guides, and a unique dust collection manifold. You can use common 104"-105" blades and the best part is, it's made almost entirely from wood!
This tenon jig is yet another example of how you can use a homemade incremental positioner in amazing ways! It provides a positive stop every 1/6" (which can be micro-adjusted to the tiniest amount), making it impossible to set up the jig wrong, and making it easy to make many tenons that are all exactly the same size without laying them out individually. The accuracy and repeatability of this jig is unique in any homemade or even store-bought version- just check out the video below to see! But the best part is, it's inexpensive and easy to make using our detailed plans, complete with lots of photos and step-by-step instructions!
These homemade spring clamps are easy to make, and cost almost nothing (assuming you have some scrap wood and rubber bands laying around.) They're great for light duty clamping, and make an excellent project for kids- just be sure to supervise while they use the band saw or scroll saw. The link below will provide you with patterns for a large and small version.
This lift features an improved tracking mechanism, adjustments are made from above the table using a 1 1/8" socket or wrench, it attaches to a homemade router plate, and will go into almost any router table that has a removable plate. Or you can use it by itself as a stand-alone mini router table! The plans are designed for a standard 3 1/2 - 3 3/4" round, removable router motor.
Router planes are amazing tools, but they are also largely misunderstood. And that's a shame, because they are extremely useful in both a hand-tool and a power-tool workshop. Rather than cutting profiles, as a modern router does, a router plane is for cutting to depth with precise accuracy. They can be used to make the bottom of a table saw dado perfectly flat. They can fine tune a rabbet or a tenon. They are the perfect companion to many power tools with nearly unlimited uses.
My version of the router plane is easy to make from a scrap of wood and some easy to find hardware. And unlike other homemade versions, this has a micro-adjuster to set the depth and shaving thickness.
Andre Roubo was among the oldest of the old-timey woodworkers, and the unique drawings found in his eighteenth century book have inspired woodworkers for over 200 years. Stumpy has designed a version of this bench which is by far the easiest, least expensive version to make. You can build one without difficult joinery, and without compromises in strength and features, all from cheap construction lumber! It's big, beefy and full of all the features a hand tool woodworker, or even a power tool woodworker, would appreciate.
Every workshop should have at least one saw bench. Not only is this an indispensable tool for sawing, it’s also a comfortable and portable workspace for chopping, boring and all sorts of other tasks. This version of the classic saw bench includes some extra features. For one thing, there’s a split that runs down the center to support both sides of the board while you rip down its length. There are holes for holdfasts to secure your work while you drill or chop sitting down. And it’s large enough to use as a step stool or an extra seat while shooting the breeze. But the best part is it can be built with some old construction lumber!