This machine was born out of frustration! Stumpy had a cheap hand-held biscuit joiner that he picked up on a whim at Harbor Freight. The problem with cheap units like that is the difficulty that comes with making an accurately placed slot without the tool rocking out of position during the cut! So, like any good woodworker, Stumpy set out to find a solution. And the result is a bench top unit that can make a cheap tool into something easier to use than even the expensive hand-held versions. The Bench-top Biscuit Joiner is fast and accurate, inexpensive to build, and has dozens of uses. It’s great for edge gluing boards, strengthening any butt joint, cutting slots for raised panels and picture frames… you name it!
- Basic PDF Plans (dimensions, cut list and basic assembly drawings)
- Dimensions: Inches
- Tools required: Circular saw, drill, router
You will NOT receive a paper plan. You will be sent a link to download a digital PDF document that is compatible with most computers and digital devices. You may print it yourself or take it to a printing service. We do not provide 3D Sketchup models or CNC G-code.
Project Video (Part 1):
Project Video (Part 2):
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Ship your item back to UsFirstly Print and return this Returns Form to: 30 South Park Avenue, San Francisco, CA 94108, USA Please remember to ensure that the item you are returning is repackaged with all elements. For more information, view our full Returns and Exchanges information.
Box Joint Machine
Building box/finger joint jigs has become a bit of a hobby among some woodworkers, like marble machines or complex mouse traps. They are admittedly complicated, but fun to build and really useful tools. I've designed several, but this one is my favorite. It will cut any joint configuration you can imagine, without any complicated setup or attachments to swap around. You don't need a dado set to use it, though using one will speed up the process. It will cut a joint up to 18" wide, and is compatible with any 10-inch table saw.
Router planes are amazing tools, but they are also largely misunderstood. And that's a shame, because they are extremely useful in both a hand-tool and a power-tool workshop. Rather than cutting profiles, as a modern router does, a router plane is for cutting to depth with precise accuracy. They can be used to make the bottom of a table saw dado perfectly flat. They can fine tune a rabbet or a tenon. They are the perfect companion to many power tools with nearly unlimited uses.
My version of the router plane is easy to make from a scrap of wood and some easy to find hardware. And unlike other homemade versions, this has a micro-adjuster to set the depth and shaving thickness.
Sliding-Top Router Table
It may look like a regular router table, but it has a feature that very few have! The front of the table surface slides in a precision track, and that makes all the difference. It's like having a built in coping sled for safely and accurately routing small parts or routing the end of narrow stock. You clamp your work piece right down to the table, then slide the carriage past the bit. It adds a level of safety and precision that no standard router table can match, and the uses are endless. Add to that the six drawers for bit and accessory storage and you have a router table that will do more things and last longer than any you've ever owned!
This is a great machine for cutting curves and large holes without having to cut from the edge of the work piece like with a band saw. In fact, it can replace a band saw in a budget-minded shop. PLUS, it can cut plastic, metal, even tile! Rockwell calls theirs a Blade-runner, but this one has features that even theirs doesn't have. For one thing, it makes beveled cuts. It has a storage drawer at the bottom, and it can be made from scraps and a cheap saw.
I designed a dovetail machine that can be made from wood, and has more features than most of the top of the line commercial versions. This machine is designed to be used with your router to make fast, even, beautiful through dovetail joints that look like you made them by hand. It is micro-adjustable so you can set how tight you want the joint to be, and it allows you to easily change the spacing and size of the tails and pins. It will also make sliding dovetail joints and router dadoes!
Universal Clamp Rack
This may be the only clamp rack you ever need. It will hold between 20-40 clamps, depending on the type, including F-clamps, parallel clamps, pipe clamps, bar clamps or pistol grip clamps. Set up the rack according to the types you own now. If you get more of a different type later, the rack adjusts to always efficiently use the valuable wall space. And it only requires a half sheet of plywood!
Router Table Multi-Sled
What started out as a way to safely hold small parts while working at the router table, became a multi-functional sled that will accomplish several tasks safely and accurately. It's a small parts holder: it's a coping sled for routing on the ends of narrow work pieces (rail and stile construction, tenons, half laps, etc.); and it's a circle cutting jig capable of diameters up to 10-inches.
This sled is surprisingly easy to build, and the plans give you all the information you need, including step-by-step instructions complete with photos. Enjoy!
X-Y Sliding Drill Press Table
This is a drill press table unlike anything you have ever seen before. Despite its compact profile, it is PACKED with features, including two drill bit storage drawers, a quick-release T-style fence, built in dust collection, replaceable inserts and a clever mechanism that allows the table surface to slide forward and back, as well as left to right! When combined with the built in stops, or simple layout lines on a piece of tape, this mechanism can make your drill press do a LOT more! Use it to make rows of holes for shelf pins, etc., all with easy repeatability. You can even put a router bit in the drill press and use the table for milling shallow mortises and inlays. You're bound to find even more uses for this unique table!
Spring Clamps (free)
These homemade spring clamps are easy to make, and cost almost nothing (assuming you have some scrap wood and rubber bands laying around.) They're great for light duty clamping, and make an excellent project for kids- just be sure to supervise while they use the band saw or scroll saw. The link below will provide you with patterns for a large and small version.
Misc Router Jigs
These two jigs are easy to make, and simple to use. One is for the router table, the other is used with a hand-held router. Both will cut through-dovetail pins (the tails are cut with a band saw, scroll saw or jig saw). The hand-held router jig will also enable you to cut half-blind dovetails as well. Both jigs are demonstrated in the videos below, and there's another video about laying out your joints.